2022年7月1日

Laser welding shutter shaft tube rolling forming machine is designed to make the welded tube in batch fully automatically. Here I will show you the drawing profile for your reference:

For the shutter shaft tubes, there are very Specific Quality Requirements for Tube Rollers. A Tube Roller must be Straight, very Straight. Shade meet that straightness criteria for both the locked seam and the tube length itself. Packaging requirements are provided to keep each “Tubing Roller” safe from bending through normal shipping practices and then some. Special cartons and skids are designed to provide this for our Tubing Rollers. Based on the knowledge of knowing those, we design the Laser welding shutter shaft tube rolling forming machine, if the production rate is higher, you can also use the HF system to do the welding. Normally speaking, the laser welding speed is around 7 to 13 meter per minute but the HF welding can make the speed to 70 to 120 meter per minute. Welding system is adjustable, but here I will share the laser welding here.

Main rolling forming machine:

Guidance holder, 1 sets.

Horizontal stands, 7 sets. the material of horizontal shafts is 40Cr, and the shaft is treat with tempering, high frequency quench, accurate grinding, rust prevention, the material of stands is are

Vertical stands, 7 sets, the material of vertical shafts is 40Cr, and the shaft is treat with tempering, high frequency quench, accurate grinding, rust prevention, the material of stands is are HT200.
Horizontal shaft O.D. is Ф50mm, vertical shaft D. is Ф30mm.
Machine bed, 1 set.
Universal drive shaft connecting system, 1 sets.
Gear Box: ZhuJiang Brand with 1:30 ratio, 3 sets single thread type worm, and 3 sets of double thread type worm.

MCB: Schneider.

Vertical shaft clamp roll, 5 pcs.

Gear box transmission

Laser Welding system:

Vertical stands, 2 sets, the material of vertical shafts is 40Cr, and the shaft is treat with tempering, high frequency quench, accurate grinding, rust prevention, the material of stands is are HT200.

Vertical shaft O.D. is Ф30mm.

Welding stand: three direction adjustment.

Laser welding features:

Suitable for welding of circular welds of stainless steel, carbon steel and other work pieces;

In mass production, the welding quality is stable and the welding is beautiful;

The welding speed is steplessly adjustable, and the operation is simple and convenient

Model: LV-Z3000

Laser power: 3 000W

Welding head: automatic

Laser wavelength: 1080±5nm

Spot size: φ0.2-1.8mm

Welding depth: 2-5mm

Adjust-ability of output power (%): 10-100%

Here we check Laser welding shutter shaft tube rolling forming machine working video for your reference:

Also we also make other type shutter tube machine based on the following drawing profile, if you need, please contact us at any time.

by zhongtuocn

2022年6月23日

Metal glazed tile roll forming machine

Metal glazed tile roll forming machine is designed to make the metal step tile in batch fully automatic way. As the rolling forming machine is customized according to your customer requirements, this one we design in a best way, using the gearbox as transmission, molding frame and with energy tank to make sure it can work in a high speed and work quite a long time.

There is only one but key difference between a metal glazed roof tile and a regular metal roof panel: Steps! Generally speaking, a regular metal roof panel with steps is called a metal glazed roof tile! Therefore the key difference between a regular metal roof panel roll forming machine and a glazed tile roll forming machine lies at this situation that there is an extra hydraulic pressing equipment on a step tile roll forming machine to press steps on the roll formed roof panels. Take the following type for your reference:

Raw Material for Metal Roof Roll Forming Machine

Material type: Color coated Steel, Aluminum sheet

Thickness: 0.4-0.6(mm)

Yield Strength: 230-350MPa optional

Width: 1200/1220/1250(mm)

Metal glazed tile roll forming machine:

Machine working layout for your reference:

Features Metal glazed tile roll forming machine

This metal roof making machine series is for continuously roll forming and pressing step tiles sheets. The step length of these steel roofing machines can be set up and the depth of each step is adjustable. The cutting blade holder, we use the strong plate to make sure shearing powerful and long time to use.
The production speed of this series is about 7 to 12 meter per minute. Similar to the roof tile roll forming machines in stock, this metal roofing machine series also possess multiple patents under CE Certified and EUROPEAN quality standards. For making sure the shearing and stepping fast and powerful,we use the energy tank:

Prompt delivery of this model is available. The machine we design uses the strong molding frame of thickness 45mm. Strong shaft for long to use.

Now let us check the glazed tile overlapping effect:

We can promise, the machine will not scratch the surface of the coil and all the step at the same height. By this way, when you do the installation on the roofing, it looks more beautiful.

Now let us check the machine working video status for your reference:

This machine we have sent to Kenya, here are more popular types of glazed tile for your reference.

by zhongtuocn

2022年6月22日

High quality metal roofing sheet machines to Bahrain

High quality metal roofing sheet machines to Bahrain is designed fully automatic type with hydraulic decoiler, gearbox rolling forming machine and automatic stacker. Here I will take the drawing profile we made for your reference to show you how the machine is designed:

For this drawing profile is quite popular in Bahrain, it uses the 122mm input coil width and then make the valid width 1000mm sheets. The wave height is 31.5mm.

Wave distance is 200mm with two ribs.

High quality metal roofing sheet machines design for your reference:

First Part: Hydraulic decoiler design:

Equipped with world famous brand “Schneider” electrical parts safety and reliable.
Easy to change.
3.The operation of the equipment is more safe, reliable and stable.

Pneumatic braking system
1. Can stop the rotate of coil immediately when required, avoid unnecessary coil output.
2. Fast braking, more safer.
3. The matching high-speed forming machine needs faster uncoiling speed, and the pneumatic brake can provide greater braking force. Customers need to be equipped with their own compressed air source.

Series		Details	Parameter
Product sheet		Raw material	PPGI/GI
		Material thickness	0.2-0.8 mm
		Material feeding width	1100 mm
		Product effective width	914.4 mm
		Product cutting length	Adjustable
Packing list-sliding profile roll forming machine
No.	Name		Unit	Quantity	Remark
Part 1	7 T decoiler with loading car		set	1	Automatic
Part 2	Main roll forming machine		set	1	Gear box drive
Part 3	PLC control station		set	1	Delta brand
Part 4	hydraulic system		set	1	For cutting
Part 5	Product automatic stacker		set	1	6m length

Metal roofing sheet machines

The plastic rubber roller at the feeding port can protect the paint surface from scratches and is convenient for feeding.

2. External gears increase the transmission speed to ensure the stability of the equipment.

3. Gear box transmission, speed up fast, ensure that the molding is completed with the minimum force, and increase the service life of the equipment.

Automatic stacker 6 meters or 12 meters optional:

1.Auto stakcer for reception of the cut profiles: allows free unloading of each cut profile and automatic placement on the stack of previously made products,

2.Stacking principle: the top sheet will not damage the sheet below, the profile of the sheet below will match the profile of the top sheet;

3.Unloading of the finished products (moving of the stack of finished products from the production line): mechanic, it will be possible to pick the stack using a fork-lift or in a similar manner (fork-lift will be provided by customer).

4.Max. Length of the sheet: 6000 mm

5.Max. Width of the sheet: 1250 mm

6.The thickness of stack: 300 mm

7.Unloading Power: pneumatic (the air pump is provided by the user)

8.Stack table is moveable (left-right)

9.Transmission power:3 kw

10.Drive of transmission by 1.0 inch double line chains

11.Color: blue or base on customer request

12.Stacker dimension:6500 mm×2100 mm×1600 mm

High quality metal roofing sheet machines to Bahrain working videos for your reference:

by zhongtuocn

2022年6月20日

Motor shearing double layer machine for U.S.A R panel and Ag panel sheets

Motor shearing double layer machine for U.S.A R panel and Ag panel sheets is designed specially for U.S.A market. Different with other double layer machine, this one we use the motor shearing instead of hydraulic shearing.

Compared with hydraulic shearing, motor shearing is more faster. Meanwhile the shearing is not effected by the temperature. Hydraulic shearing as the power comes from the hydraulic oil, when cold or hot and then the shearing is not so powerful.

But disadvantage of the motor shearing is not so powerful, it can not be used to handle quite thicker profiles. Here I will take a random popular drawing profile for your reference:

R-Panel major rib height is 1.25” while Ag Panel major rib height is .75”

R-Panel has major ribs 12” on center while Ag panel has major ribs 9” on center

R-Panel is a multi-use exposed fastener metal wall and roof panel that was originally designed for use in pre-engineered metal buildings. However, since its inception, the use of R-Panel has expanded into many other areas, such as residential metal roofing.

Motor shearing double layer machine design:

Motor shearing double layer machine features:

The machine frame use high quality 350 H or 400 H steel with lifting hook and lifting holes on it.
With cooling system and we use larger pump station to ensure the hydraulic oil can cycle on time.

3.Each roller has number and with keynotes on it:

Take a look at the drawings above and imagine them side by side on a building. Aesthetically, the visual appearance of the panel profile is the difference between the two panel types, which is why the final decision often comes down to personal preference.

Here Motor shearing double layer machine working videos for your reference:

Customer gave the feedback about the machine working in U.S. A:

Sample Book Click To Download

by zhongtuocn

2022年5月28日

Introduction of Customized Strong High Tensile Five Rib Profile Roll Forming Machine:

Strong High Tensile Five Rib Profile is a strong, high tensile profile that is perfect for many different applications for domestic and commercial usage. Commonly used for low pitched roofs or long spans on commercial buildings as it has great weather resistance. It is made to last and is well known in the roofing industry for its versatility and reliability. It is tough, cost-effective and superb for design purposes.

Parameter of Customized Strong High Tensile Five Rib Profile Roll Forming Machine

Tile Type	Colored Steel
Production Capacity	20-25m/min
Voltage	380v 50hz 3phase
Weight	2.5t
Type	Tile Forming Machine
Use	Roof &Wall
Dimension(LWH)	5.81.51.5m
Material	PPGI GI
Cutting Blade Material	Cr 12 Heat Treatment
Material of Rollers	High 45# Forge Steel
Color	Customized
Band Name	Zhongtuo

Features and Benefits of Strong High Tensile Five Rib Profile:

1. 762mm cover and 27mm rib height
2. Available in 0.42BMT and 0.48BMT
3. Hi-tensile steel – strong and lightweight
4. 2º minimum pitch
5. Cut to length
6. Versatility – suitable for commercial/ industrial and residential roofing and wall cladding.

Application of Customized Strong High Tensile Five Rib Profile:

Strong High Tensile Five Rib Profile is a robust profile providing strength, versatility and economy. It is the dominant choice for garages, shed and industrial buildings due to its clean lines, long spans, and ease of handling and installation. and it is also commonly used in wall cladding and fencing applications.

Color Range of Strong High Tensile Five Rib Profile:

A wide range of standard colours is available with additional colours and coatings available on request.

by zhongtuocn

2022年5月26日

1653355804-Metal-Roof-Ridge-Panel-Cap-Roll-Forming-Machine.jpg

Best Price Metal Roof Ridge Panel Cap Roll Forming Machine

Introduction of Metal Roof Ridge Panel Cap Roll Forming Machine:

Ridge cap machine is specially used to produce ridge caps which are critical parts of the roof. Based on this, Zhongtuo designed the ridge cap machine, which can produce various kinds of products, such as Roof Tile Ridge Caps, Metal Roof Ridge Caps, V Shape Caps, etc.

Components of Metal Roof Ridge Panel Cap Roll Forming Machine:

Like other rolling forming machine, this one is also composed by Strips Uncoiler, roof ridge cap roll former with drive system and shearing system. Punching and stepping system, PLC system, and hydraulic station.

Production line of Metal Roof Ridge Panel Cap Roll Forming Machine:

Uncoiling– Feeding– Roll Forming– Straightening– Cutting– Collecting

Parameter of Metal Roof Ridge Panel Cap Roll Forming Machine:

(1) Uncoiler Capacity and Types: 3 Ton -5 Ton, Electric or Manual

(2) Suitable Coil Strips: 0.25-0.6mm thickness, 300*800 mm width. I.D 508-610mm, O.D:
1000mm

(3) Forming Rollers: 14-20, subject to final design

(4) Rollers Material: ASTM 1045, Quenched and tempered. Chromed 0.05mm thickness

(5) Shaft Material: ASTM 1045, hardness treatment

(6) Motor Power: 5.5KW

(7) Driven Method: Gear box or Chain& Gear

(8) Cutoff De Material: CR12, heat treatment

(9) Controlled System: Panasonic or Siemens PLC, Yaskawa Inverter, Omron Encoder, Omron Limit Switch

(10) Voltage: 308-440V, 50-60HZ, 3 Phase

Features and Advantages of Metal Roof Ridge Panel Cap Roll Forming Machine:

(1) Capable of producing ridge capping under mass-production with different sizes and specifications

(2) Have the working speed choices ranging from 15m to 30m/min.

(3) Certified with multiple patents

(4) Prompt delivery for roof machine in stock.

Application of Metal Roof Ridge Panel Cap Roll Forming Machine:

It can produce ridge caps which are used for a variety of light steel structure construction and large building projects.

by zhongtuocn

2022年5月19日

Anti aging Insulated 4×8 aluminum composite roofing sheet

Recently, we have developed a new type of roof panel, which has a strong barrier effect. Next, I will give you a detailed introduction. Please click here for more information.

Anti aging Insulated 4x8 aluminum composite roofing sheet with multi-function

Product introduction:

Compared with ordinary color steel plate, this roof sheet is multifunctional. Because it is composed of up to 8 layers of materials, and is processed through five high-temperature heat bonding processes and two high-strength anti-aging glue bonding processes. So it has a much better blocking effect, not only can it ensure that your house is warm in winter and cool in summer, but also put aside the noise outside, and give you a quieter life.

Anti aging Insulated 4×8 aluminum composite roofing sheet
Model Choose	Basic model	2 layers
	Enhanced model	5 layers
	Luxury model	8 layers or customized
Composition Material	Anti-aging film	Nature: PET Thickness : 36u
	Polymer film	Thickness : 0.04
	sheet-zinc layer of galvanized sheet/PPGI	thickness : 20g/m2
	Foam layer	Material : XPE Thickness :2.5-3.0
	Aluminum foil layer	Mode : 8079#8111# thickness : 0.060.06
	Anti-corrosion	Material : XPE Thickness :2.5-3.0
color	customized
shape	customized

Anti aging Insulated 4x8 aluminum composite roofing sheet with multi-function

In addition, thanks to its unique manufacturing process, its anti-aging effect is also better than other color steel plates, so choosing this type of roofing sheet is a wise choice for saving money .

CONTACT:

Do you have the following concerns before building a new house with color steel plates?
The color steel plate material is fragile, and the life of the house is short; or neither is it resistant to cold in winter, nor resistant to heat in summer; or the noise outside makes you unable to sleep in the middle of the night l, and even affects your daily life, etc. If you are facing these kinds of troubles, please contact us immediately.

Anti aging Insulated 4x8 aluminum composite roofing sheet with multi-function

TIPS:
Our productions can be customized to different shapes and colors accoring to your like.

Anti aging Insulated 4x8 aluminum composite roofing sheet with multi-function

by zhongtuocn

2022年5月18日

Horizontal Wave Roof Sheet Machine for South Africa

INTRODUCTION:

If someone wants a thinner roofing sheet, especially for South Africans, what can we do? Persuade him or her to change his or her needs? No, just turn to Zhongtuo for help, and we can satisfy you.

Horizontal Wave Roof Sheet Machine for South Africa for Much Thinner sheet

Recently, we have designed a new roof sheet machine, based on the needs of many people for thinner boards. It can process material thickness from 0.15 to 0.30 mm and the roofing sheet length could be customized according to customer’s personal requirement. But limited by roll forming method, this machine needs to feed sheet and receive sheet by manual. ZTRFM has been dedicating to roll forming technologies for many years, and now boasts strong experience, capabilities, innovation and roll forming expertise to provide perfect roll forming solutions to our clients. At ZTRFM, we can help build a better future for you and your customer.

DRAWING PROFILE

Horizontal Wave Roof Sheet Machine for South Africa for Much Thinner sheet

BASIC PARAMETER:

Horizontal Wave Roof Sheet Machine for South Africa for Much Thinner sheet

Supported Coil material thickness: 0.13to 0.35mm

Feeding width:1250mm
Material :550Mpa,full hard

Max width:4.3 m

1).Roller station:2 sets
2).Roller diameter:300mm,Material:45# steel
3).Speed:15piece/min
4).Weight:8.5T
5).Voltage:380v,50hz,3ph
6). Motor: 11kw

Screen: 3.2 inch text screen

PLC: Delta
Automatic length measurement

Automatic quantity measurement

FEATURES OF MAIN STRUCTURE:

It is easy to operate and its appearance is beautiful because we have designed the shape-steel structure and screwed most dots which help the machine to be much more stronger and more flexible.
We adopt all the components that are made from famous companies, ensuringthe machine to operate normally and efficiently.
The machine is highly precised.
The machine is noiseless.

Horizontal Wave Roof Sheet Machine for South Africa for Much Thinner sheet

by zhongtuocn

2022年5月17日

Double Layer Roll Forming Machine for Saving Budget and Space

Can you imagine one roof machine being used as two completely different machines, that is to say, it can produce two completely different kinds of roofing tiles, like IBR and corrugated. Click here, the double layer roll forming machine will satisfy you.

Now, I will introduce it briefly, click here to know more, please.

What’s Double Layer Roll Forming Machine?

Double Layer Roll Forming Machine has alternating bottom and upper stands. Rolls for one profile( like ibr sheeting ) are installed in the bottom stands, and rolls for another one (like corrugated sheeting )are mounted on the upper stands. Though can’t it produce the 2 profiles at the same time, it can save much more space and budget, because the whole line will use only one uncoiler, one cutoff unit, one controlled box.
Double Layer Roll Forming Machine for Saving Budget and Space

Double Layer Roll Forming Machine Components

Uncoiler( Manual or Automatic)
2 Roll Forming Mills(stands) with own guiding device
Cutting Device, 2 couples of blade assembled in one device to suit the 2 profiles
Controlled Box, 2 pieces of Encoder for both mills
Hydraulic Station
Collection Table, the height is adjustable to suit to product exit height.

Brief Specifications

Uncoiler Capacity: 5 Ton( Option: 10 Ton)
Material Width: 500-1500mm, subjected to the profile design
Material Thickness: 0.18-0.8, subjected to profile design
Line Speed: 12-15m/min( High speed is a option)
Motor Power: 5.5KW As usual
Machine structure: Siding Plate, Chromed Stands, Iron Cast cassette
Material of Blade: CR12
Hydraulic Power； 4KW as usual
PLC: Siemens or Panasonic
Encoder: Omron
Inverter: Yaskawa
Touch Screen: MCGS or Siemens
Controlled box adopt Aviation plug for easy connection the wires
Voltage: 380V, 50HZ or customized(We can design different kinds of profile for machine, as every customer’s requirement.)

by zhongtuocn

2022年5月16日

The 2022 New High Speed Glazed Tile Roll Forming Pressing Machine

INTRODUCTION:

The 2022 new high speed glazed tile roll forming pressing machine, being of good quality, is used to make glazed roof tile, which is a kind of beautiful material.

This series of machine is a new-generational type roof tile roll forming machine with high speed and high-efficient, including decoiler system, sheet guiding system, roll forming system, pressing system, cutting system, auto-stacker system, hydraulic system, controlling system, etc

The common thickness for final products is normally 0.4-0.8mm to different profiles and materials. We also have other roll forming machines, like the Trapezoidal (IBR) Roofing Sheet Machine, Corrugated Roofing Sheet Machine.

The 2022 new high speed glazed tile roll forming pressing machine for sale on http://www.zhongtuocn. Contact us right now

PICTURE:

The 2022 new high speed glazed tile roll forming pressing machine is one professional equipment to produce steel tile which is comprehensively used in the large and medium-sized houses, villas, etc

This line includes decoiler coil sheet guiding roll forming punching post-cutting, hydraulic system controlling system, etc

The 2022 new high speed glazed tile roll forming pressing machine, being of good quality, is used to make glazed roof tile, which is a kind of beautiful material.

TECHNICAL PARAMETER

The 2022 new high speed glazed tile roll forming pressing machine, being of good quality, is used to make glazed roof tile, which is a kind of beautiful material.

TECHNICAL FLOW

Decoiling→guiding and feeding→roll forming→pressing→cut to length→run out table

COMPONENTS

Decoiler

Cantilever-type fully automatic decoiler adopts ultrasonic sensor technology and frequency inverter adjustment. The pressing-arm hydraulic driven power is optional. All electrical parts and hydraulic parts are installed inside of decoiler frame.

Roll forming

Roll forming system consists of guiding device machine base transmission parts.and roll forming rollers. etc.The filming and pre-slitter device is optional

Punching

The punching system adopts hydraulic type punching,which works stably and without scratch.The single punching or twin punching is optional

Post-shearing device

Post-shearing device adopts frame type hydraulic shearing. The panel is cut stably and can avoid distortion. This design don’t have any scrap in the process of cutting

Hydraulic system

Hydraulic system is installed inside of machine base. The design is reasonable and compactly.

Controller

It adopts Mitsubishi PLC and frequency inverter adjustment to realize fully automatic operation. Operator can set parameters such as badges length of panels quantities in the touch screen.

PANEL DRAWING

The 2022 new high speed glazed tile roll forming pressing machine, being of good quality, is used to make glazed roof tile, which is a kind of beautiful material.

Older Posts

Metal glazed tile roll forming machine

High quality metal roofing sheet machines to Bahrain

Motor shearing double layer machine for U.S.A R panel and Ag panel sheets

Introduction of Customized Strong High Tensile Five Rib Profile Roll Forming Machine:

Parameter of Customized Strong High Tensile Five Rib Profile Roll Forming Machine

Features and Benefits of Strong High Tensile Five Rib Profile:

Application of Customized Strong High Tensile Five Rib Profile:

Color Range of Strong High Tensile Five Rib Profile:

Best Price Metal Roof Ridge Panel Cap Roll Forming Machine

Introduction of Metal Roof Ridge Panel Cap Roll Forming Machine:

Components of Metal Roof Ridge Panel Cap Roll Forming Machine:

Production line of Metal Roof Ridge Panel Cap Roll Forming Machine:

Parameter of Metal Roof Ridge Panel Cap Roll Forming Machine:

Features and Advantages of Metal Roof Ridge Panel Cap Roll Forming Machine:

Application of Metal Roof Ridge Panel Cap Roll Forming Machine:

​​​​​​​

Anti aging Insulated 4×8 aluminum composite roofing sheet

Product introduction:

CONTACT:

TIPS: Our productions can be customized to different shapes and colors accoring to your like.

Horizontal Wave Roof Sheet Machine for South Africa

INTRODUCTION:

DRAWING PROFILE

BASIC PARAMETER:

FEATURES OF MAIN STRUCTURE:

Double Layer Roll Forming Machine for Saving Budget and Space

What’s Double Layer Roll Forming Machine?

Double Layer Roll Forming Machine Components

Brief Specifications

The 2022 New High Speed Glazed Tile Roll Forming Pressing Machine

INTRODUCTION:

PICTURE:

TECHNICAL PARAMETER

TECHNICAL FLOW

COMPONENTS

Decoiler

Roll forming

Punching

Post-shearing device

Hydraulic system

Controller

PANEL DRAWING

TIPS:
Our productions can be customized to different shapes and colors accoring to your like.