zhongtuocn - ZTRFM

2023年3月2日

Automatic one button switch C to Z CZ purline rolling forming machine

Automatic one button switch C to Z , CZ purline rolling forming machine is the most smart type C and Z purline rolling forming machine. It can control the shape changing from to C to Z by one button switch, it can reduce the requirements for professional and technical workers,save more time and Labor cost then can improve work efficiency and reduce the waste of materials. Here we will take the following drawing profile for your reference:

 

 

About the sizes of range: for the C purline, we divide it into three ranges, From C100 to C150,

From C 150 to C240mm,  from C240 to C300 like this. In the different ranges, the thickness supported range is also different. The same working principle to the Z purling profiles.

 

Automatic CZ purline rolling forming machine:

Supported Material:

1.5mm Minimum Thickness, 3.25mm Maximum Thickness 2.0mm for inspection

CR, HR, HRPO STEEL, Galvanized Plain CR Steel     Yield strength: 450Mpa

 

Automatic CZ purline rolling forming machine working layout:

 

More detail elements introduction, actual lots of elements are optional.

5Ton*650mm Hydraulic Un-coiler

Hydraulic system to expand coil inner hole;Pump motor:3KW;

Frequency Inverter to regulate turn speed;Motor:3KW

Coil Inner-diameter= 470-560mm. Coil Outer-diameter Max. 1600mm;

Link-connect expanding system

Load Capacity: Max. 5 Tons; Coil Width Max. 650mm;

Hydraulic Holder on the top to hold the sheet, keep press all the working time, special design on the hydraulic group

 

Pre-Leveling Device: In order to make the coil neat and clean, we design the special leveling system.

Meanwhile it also designed with the servo motor, when then coil width changing, it will do the size changing automatically.

 

Pre-shearing is optional: (You can choose to add or not.)

Sheet feeding guide section with width variation.  Powered feed in rolls. Stop to Punch, stop to cut.

Hydraulic Pre-shearing device, manual control, only for cutting the first piece and the end piece of the sheet

Pre-cutting device, PLC control, purlin has bit open-up in both ends; panel, length min 2.5m

 

Hydraulic group, Pump motor =18.5KW (Before punching and after punching )

Total Three sets of punching stations

Station 1 : Web Punch – One round hole of dia 14mm

Station 2 : Web Punch  – One pair of oval hole on web, size 14*22 mm

Station 3 : Flange Punch – One pair of oval hole on flange, size 14*22 mm

Extra set of die for punches of size 18*25 mm

They are exchangeable

Hydraulic group, Pump motor =18.5KW

For some holes, we do the punching before rolling forming, for some holes we do the punching after rolling forming. Here are some pictures for your reference:

Automatic CZ purline rolling forming machine

The feeding section with guide;

Gear/Sprocket driving, 18-step to form

Frame stand Construction,H beam base,with leveling bolts in the base to adjust the level

Rollers manufactured from Cr12(D3), Heat Treatment.

Shaft Diameter=Φ75mm, Precision Machined, heat Treatment

Sizes Changing: Movable design of one side/Dovetail slot structure.

By PLC control-setting size in PLC to reach the size requested (incl.width, flange, lip)

Changing from C to Z or Z to C automatically by PLC

Adjust the size of C, Z automatically according to setting parameters by PLC.

-setting size in PLC to reach the size requested (incl.width, flange, lip)

Main Motor=22 KW

Forming speed approx. 0-25m/min

Note: even if we design the sides and shape changing by PLC, we also allow you to do the changing by button control and handrail. In case some of mistake and then you can adjust a little bit.

 

Hydraulic post Innovative Cutting

Stop to Cut, Post Cut, Innovative cutting system, C/Z integrated & adjustable cutting mold

Cutting tool material: Cr12

Even if we call it as automatic but the size changing of cutter, we need to adjust by the worker. When the profile bigger or smaller, simple adjust it by the handrail up and down.

 

 

Automatic stacker part:

Equipment overview

C80-300 and Z100-300 full-automatic stackers can stack C/Z purlins with the same set of equipment. The whole set of equipment consists of servo motor, PLC and PRC touch screen, forming a complete control system. It has the advantages of simple structure, beautiful interface, reliable performance, convenient operation and high production efficiency.

Incremental encoder is used to fix the length. It can be controlled manually and automatically. The main low-voltage electrical components adopt international famous brands such as Schneider.

 

Automatic one bottom control C to Z CZ purline rolling forming machine working videos for your reference:

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If you need more information, please contact us at any time.

 


2023年3月2日

Combined stud and track rolling forming machine is designed based on the idea of one machine for two or more types profiles like stud and track meanwhile two profiles could work together. Those two profiles can work at the same time. Here I will take the following drawing profiles for examples.

 

Combined stud and track rolling forming machine:

Main Machine of Combined stud and track rolling forming machine:

Size: 4800х1800х1400Weight t: 3.2tons

Voltage:380V/50HZ3Phase(as customer’s request)

Roller fixer : Guide column

Frame : middle plate welded

Memorial arch frame type

Frame thickness:25mm

Drive mode: gear

Material of rollers: GCr12MoV

Material of shafts: 40Cr steel with tempering

Diameter of shafts: φ60mm

Number of rollers for wall angle stud :11 rollers

Number of rollers for C channel :14 rollers

Main power: 5.5 kw for each part

Cycloidal planetary gear speed reducer

 

Punching holes The hydraulic station to punch holes, one station.

The molds are changeable. We will give related holes molds.

Servo tracking shearing system Material of blades: Gcr12 quenched

Power supply : hydraulic power

Frame : Pillar style with rack & pinion system

Stroke switch :  non-contact photoelectric switch

We will give more cutting blades for you to change to fix those different drawing profiles.

Hydraulic Station

Hydraulic motor Power: 5.5kw for each one

Hydraulic oil: 46#

Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes. And three sets: one is for punching hole; one is for printing words and one for cutting.  Sets of electromagnetism valves.

Electric Control System Feature:

  1. Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.

2.Other electric element are Delta

  1. Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.

The advantages of Combined stud and track rolling forming machine:

  1. Two lines together, it takes up small space.
  2. One worker can watch the production of two lines.
  3. Two types speed machine design optional, normal speed like 25m/min and high speed design like 45 meter per minute.
  4. As to the cost, it is more or less same like two lines.
  5. It is good for those whose factory is quite small but needs to hold more machines.

 

We have another options for your reference: If you budget is so limited you can choose to use one shaft with two types rollers like the following machines. But we need to discuss to check whether two profiles could be made like this or not.

Combined stud and track rolling forming machine working videos for your reference:

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2022年12月12日

Automatic C-Channels rolling making machine is designed to make the many sizes C profiles by one machine. C Channel & Box Channel thicknesses vary from .003″ thick up to .150″ thick. On 1/4 & 1/2 hard aluminum, Aluminum C Channel & Aluminum Box Channel thicknesses can reach up to .250″ thick. Many different decorative pre-coated metals are generally not recommended when more than .030″ thickness is required unless larger than normal corner radii can be used. Some coatings can be used, however, up to .125″ thick such as a pre-finished Hot Dip Galvanized coating. Box Channel & C-Channel Lengths may be from 3″ thru 40 feet long with close tolerances. Many different lengths can be put on one purchase order. Here are some sizes for your reference:

automatic c channel rolling making machine

Specification of automatic c channel rolling making machine

 

 

Main roll forming machine

Note: We use split rollers to realize one machine to produce C profile products with different bottom widths.
Voltage 380V ,50Hz, 3Phase (as customer request)
Frame type Memorial arch frame of thickness 30mm
Drive mode Heavy duty gearbox as transmission
Material of rollers GCr12mov
Material of shafts 45# steel with tempering
Diameter of shafts Φ70mm
Number of rollers 15 rollers With more rib roller one more station and 4 sets rib adjustable rollers
Main power 7.5 kw and with one more motors 11kw
Raw Materials Galvanized steel plate
Material thickness 0.5-1.5 mm
Forming speed 50 m per minute without punching hole

automatic c channel rolling making machine features:

  1. Sizes are adjusted by PLC fully automatically. The shaft with rollers are movable.
  2. Handrail at the leveling part with guiding system, for feeding coil easily.
  3. With oil drops to cool the roller and make it durable and use for a long time.
  4. Gearbox transmission to make sure fast speed. For our machine the speed could be adjusted from 25 to 120 meter per minute.
  5. Separated rollers for sizes adjustments.
  6. Use two motors for main transmission system to give the power evenly.
  7. Use servo motor for tracking shearing.
  8. Use energy tank for non-stop punching and shearing. By this way, the shearing is more beautiful no bur.
  9. With the adjustable embossing rollers and ribs, you can make them according to your own design.
  10. automatic c channel rolling making machine features

About the package system:

When the machine working in high speed, the workers are hard to do the collection of the stud and track. Then you can choose the automatic package system, it can help you package the profiles orderly and then package them well for loading.


2022年7月12日
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Description of Molding frame trapezoidal metal roofing sheet rolling forming machine

Molding frame trapezoidal metal roofing sheet rolling forming machine is designed to make the metal trapezoidal IBR roofing sheet machines in batch fully automatically. This machine is good for those who has strong desire to buy some good machines, as it uses the molding frame which thickness is around 35 to 45 mm thickness. And the machine rolling forming takes the separated molding rolling forming to enhance the machine working speed. Here I will take some random popular drawing from Egypt for your reference:



Ø MATERIAL:

1) Coil Width: 1250mm

2) Suitable Coil Thickness: 0.3 mm-0.7mm

3) Suitable Raw Materials: Color steel sheet

4) Yield strength of raw material: 235Mpa

Ø Main rolling forming machine features:

1) The main frame of machine is welded separately and the outside wall is connected by screw after being rotoblasted on the surface.

2) Roller Material is high grade No.45 forged steel, with digital-controlled procession.

3) Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.

4) The rollers are plated with hard chrome with thickness of 0.05mm on the surface after being machined by the exact machine tool. So that ensures long life of forming rollers.

5) Shaft diameter is 72mm.

6) Quantity of forming rollers : about 16 stations (Depend on final design, but machine length will be controlled within 7.5 meters length)

7) Adding bearings inside the rollers.

8) Chain and gear move the line, motor drives. All working actions are controlled by PLC electric cabinet automatically.

9) Suitable power voltage:380V/50HZ/3Phase (can be designed according to buyer’s requirement)

10) Line working speed (Forming speed): about 20-25m/min (without cut time)

11) Main machine motor power: about 5.5KW (Depend on final design)

Feeding table or leveling beach:
1. Pre-manual cutter to cut at any length or cut the start of untidy part.

  1. Carrier roller can protect your coil from scratch.
  2. Film device can loading plastic film and covered on the roof sheet
  3. The rubber roller can help feeding the material into machine faster.
  4. The machine can roll forming 1220 mm & 1450 mm two kind of width. Here has hand wheel on one side to adjust the feeding width.

For this type design, it could be used to design any roofing profiles, like round wave or step tile and other IBR tiles. Here are more details of elements for your reference.


2022年7月11日
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Description of Widespan Roof Sheetign Roll Forming Machine 

Wide span Roof Sheeting Roll Forming Machine is designed to produce widespan roofing sheets. Which is widely used in South African. Here are some drawing profile for your reference:

Profile Details of Widespan Roof Sheetign Roll Forming Machine

TRS 6 is one of the classic wide span, bold rib trapezoidal profile used commercially and for residential buildings. And the material could be roofing and cladding. G550 grade steel with minimum 0.40mm BMT and maximum 0.55 BMT gives more resilience to damage.

Application of Widespan Roof Sheetign Roll Forming Machine

Wide span roofing sheet is ideal for use on new homes, and existing buildings as roofing and wall cladding system. End Span 0.40/0.55 BMT: 1100 mm/1300 mm and internal Span 0.40/0.55 BMT: 1450mm/2000 mm

Wide span Roof Sheeting Roll Forming Machine:

What’s Widespan different with the normal IBR type?

Widespan is a box profile which is similar to IBR Roofing Sheeting. Using the same input width coil, it have a better cover width than a IBR roofing sheet. It is more economical alternative than IBR Roofing Sheeting.Widespan roof sheeting has various applications from industrial and residential roof covering ti side cladding for factories and warehouses. Widespan is also popular solution carports and sheets due to its economical and aesthetic properties.The coils for Widespan Roofing sheet are Galvanized, Zinc, PPGI, etc. The thickness is from 0.2-0.8 and full hard material.

Layout of Widepan Roof Sheeting Roll Forming Machine

Uncoiling–Feeding and Guiding–Roll Forming-Cutting Off–Collecting

Roll Forming Machine of widespan for your reference:

  • Adopt H Beam and Steel Plate Welded, the wall plate thickness is 25mm.
  • Coil width: 914-925mm
  • Forming Stands: 18
  • Roller Material: ASTM 1045, quenched and chromed 0.05mm thickness
  • Shaft Material: ASTM 1045, quenched, solid round steel, diameter is 80mm
  • Main Motor Power: 7.5KW
  • Power Transition: Chain and Gear
  • Roll Forming Speed: 15m / min
  • The machine will cover safety net.
  • The main part of widespan roof sheeting roll forming machine, quality design

Hydraulic Cut off Device

  • Material Of Cutting Mold: Cr12 Steel With Quenched Treatment HRC 60-62
  • Cutting Length And Quantity: Workers Can Set The Length and Quantity on the PLC Touch Screen
  • Hydraulic Station Power: 5.5 KW
  • Tolerance Of Cutting Length: +/-2mm

And if you need more information, please contact us at any time.


2022年7月1日
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Laser welding shutter shaft tube rolling forming machine is designed to make the welded tube in batch fully automatically. Here I will show you the drawing profile for your reference:


For the shutter shaft tubes,  there are very Specific Quality Requirements for Tube Rollers. A Tube Roller must be Straight, very Straight. Shade meet that straightness criteria for both the locked seam and the tube length itself. Packaging requirements are provided to keep each “Tubing Roller” safe from bending through normal shipping practices and then some. Special cartons and skids are designed to provide this for our Tubing Rollers. Based on the knowledge of knowing those, we design the Laser welding shutter shaft tube rolling forming machine, if the production rate is higher, you can also use the HF system to do the welding. Normally speaking, the laser welding speed is around 7 to 13 meter per minute but the HF welding can make the speed to 70 to 120 meter per minute. Welding system is adjustable, but here I will share the laser welding here.



Main rolling forming machine:

Guidance holder, 1 sets.

Horizontal stands, 7 sets. the material of horizontal shafts is 40Cr, and the shaft is treat with tempering, high frequency quench, accurate grinding, rust prevention, the material of stands is are

  • Vertical stands, 7 sets, the material of vertical shafts is 40Cr, and the shaft is treat with tempering, high frequency quench, accurate grinding, rust prevention, the material of stands is are HT200.
  • Horizontal shaft O.D. is Ф50mm, vertical shaft D. is Ф30mm.
  • Machine bed, 1 set.
  • Universal drive shaft connecting system, 1 sets.
  • Gear Box: ZhuJiang Brand with 1:30 ratio, 3 sets single thread type worm, and 3 sets of double thread type worm.

MCB: Schneider.

  • Vertical shaft clamp roll, 5 pcs.

Gear box transmission


Laser Welding system:

Vertical stands, 2 sets, the material of vertical shafts is 40Cr, and the shaft is treat with tempering, high frequency quench, accurate grinding, rust prevention, the material of stands is are HT200.

Vertical shaft O.D. is Ф30mm.

Welding stand: three direction adjustment.

Laser welding features:

Suitable for welding of circular welds of stainless steel, carbon steel and other work pieces;

In mass production, the welding quality is stable and the welding is beautiful;

The welding speed is steplessly adjustable, and the operation is simple and convenient

Model: LV-Z3000

Laser power: 3 000W

Welding head: automatic

Laser wavelength: 1080±5nm

Spot size: φ0.2-1.8mm

Welding depth: 2-5mm

Adjust-ability of output power (%): 10-100%




Here we check Laser welding shutter shaft tube rolling forming machine working video for your reference:

Also we also make other type shutter tube machine based on the following drawing profile, if you need, please contact us at any time.


2022年6月23日

Metal glazed tile roll forming machine

Metal glazed tile roll forming machine is designed to make the metal step tile in batch fully automatic way. As the rolling forming machine is customized according to your customer requirements, this one we design in a best way, using the gearbox as transmission, molding frame and with energy tank to make sure it can work in a high speed and work quite a long time.

There is only one but key difference between a metal glazed roof tile and a regular metal roof panel: Steps! Generally speaking, a regular metal roof panel with steps is called a metal glazed roof tile! Therefore the key difference between a regular metal roof panel roll forming machine and a glazed tile roll forming machine lies at this situation that there is an extra hydraulic pressing equipment on a step tile roll forming machine to press steps on the roll formed roof panels. Take the following type for your reference:

Raw Material for Metal Roof Roll Forming Machine

Material type: Color coated Steel, Aluminum sheet

Thickness: 0.4-0.6(mm)

Yield Strength: 230-350MPa optional

Width: 1200/1220/1250(mm)





Metal glazed tile roll forming machine:

Machine working layout for your reference:


Features Metal glazed tile roll forming machine

  • This metal roof making machine series is for continuously roll forming and pressing step tiles sheets. The step length of these steel roofing machines can be set up and the depth of each step is adjustable. The cutting blade holder, we use the strong plate to make sure shearing powerful and long time to use.
  • The production speed of this series is about 7 to 12 meter per minute. Similar to the roof tile roll forming machines in stock, this metal roofing machine series also possess multiple patents under CE Certified and EUROPEAN quality standards. For making sure the shearing and stepping fast and powerful,we use the energy tank:

Prompt delivery of this model is available. The machine we design uses the strong molding frame of thickness 45mm. Strong shaft for long to use.


Now let us check the glazed tile overlapping effect:


We can promise, the machine will not scratch the surface of the coil and all the step at the same height. By this way, when you do the installation on the roofing, it looks more beautiful.

Now let us check the machine working video status for your reference:

This machine we have sent to Kenya, here are more popular types of glazed tile for your reference.



2022年6月22日


High quality metal roofing sheet machines to Bahrain

High quality metal roofing sheet machines to Bahrain is designed fully automatic type with hydraulic decoiler, gearbox rolling forming machine and automatic stacker. Here I will take the drawing profile we made for your reference to show you how the machine is designed:



For this drawing profile is quite popular in Bahrain, it uses the 122mm input coil width and then make the valid width 1000mm sheets. The wave height is 31.5mm.

Wave distance is 200mm with two ribs.

High quality metal roofing sheet machines design for your reference:



First Part: Hydraulic decoiler design:

  1. Equipped with world famous brand “Schneider” electrical parts safety and reliable.
  2. Easy to change.
    3.The operation of the equipment is more safe, reliable and stable.

Pneumatic braking system
1. Can stop the rotate of coil immediately when required, avoid unnecessary coil output.
2. Fast braking, more safer.
3. The matching high-speed forming machine needs faster uncoiling speed, and the pneumatic brake can provide greater braking force. Customers need to be equipped with their own compressed air source.

Series Details Parameter
Product sheet Raw material PPGI/GI
Material thickness 0.2-0.8 mm
Material feeding width 1100 mm
Product effective width 914.4 mm
Product cutting length Adjustable
Packing list-sliding profile roll forming machine
No. Name Unit Quantity Remark
Part 1 7 T decoiler with loading car set 1 Automatic
Part 2 Main roll forming machine set 1 Gear box drive
Part 3 PLC control station set 1 Delta brand
Part 4 hydraulic system set 1 For cutting
Part 5 Product automatic stacker set 1 6m length

Metal roofing sheet machines

  1. The plastic rubber roller at the feeding port can protect the paint surface from scratches and is convenient for feeding.

2. External gears increase the transmission speed to ensure the stability of the equipment.

3. Gear box transmission, speed up fast, ensure that the molding is completed with the minimum force, and increase the service life of the equipment.




Automatic stacker 6 meters or 12 meters optional:

1.Auto stakcer for reception of the cut profiles: allows free unloading of each cut profile and automatic placement on the stack of previously made products,

2.Stacking principle: the top sheet will not damage the sheet below, the profile of the sheet below will match the profile of the top sheet;

3.Unloading of the finished products (moving of the stack of finished products from the production line): mechanic, it will be possible to pick the stack using a fork-lift or in a similar manner (fork-lift will be provided by customer).

4.Max. Length of the sheet: 6000 mm

5.Max. Width of the sheet: 1250 mm

6.The thickness of stack: 300 mm

7.Unloading Power: pneumatic (the air pump is provided by the user)

8.Stack table is moveable (left-right)

9.Transmission power:3 kw

10.Drive of transmission by 1.0 inch double line chains

11.Color: blue or base on customer request

12.Stacker dimension:6500 mm×2100 mm×1600 mm



High quality metal roofing sheet machines to Bahrain working videos for your reference:



2022年6月20日


Motor shearing double layer machine for U.S.A R panel and Ag panel sheets

Motor shearing double layer machine for U.S.A R panel and Ag panel sheets is designed specially for U.S.A market. Different with other double layer machine, this one we use the motor shearing instead of hydraulic shearing.

Compared with hydraulic shearing, motor shearing is more faster. Meanwhile the shearing is not effected by the temperature.  Hydraulic shearing as the power comes from the hydraulic oil, when cold or hot and then the shearing is not so powerful.

But disadvantage of the motor shearing is not so powerful, it can not be used to handle quite thicker profiles. Here I will take a random popular drawing profile for your reference:



R-Panel major rib height is 1.25” while Ag Panel major rib height is .75”

R-Panel has major ribs 12” on center while Ag panel has major ribs 9” on center

R-Panel is a multi-use exposed fastener metal wall and roof panel that was originally designed for use in pre-engineered metal buildings. However, since its inception, the use of R-Panel has expanded into many other areas, such as residential metal roofing.

Motor shearing double layer machine design:




Motor shearing double layer machine features:

  1. The machine frame use high quality 350 H or 400 H steel with lifting hook and lifting holes on it.
  2. With cooling system and we use larger pump station to ensure the hydraulic oil can cycle on time.


3.Each roller has number and with keynotes on it:


Take a look at the drawings above and imagine them side by side on a building. Aesthetically, the visual appearance of the panel profile is the difference between the two panel types, which is why the final decision often comes down to personal preference.



Here Motor shearing double layer machine working videos for your reference:

Customer gave the feedback about the machine working in U.S. A:


2022年6月7日
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What is Zhongtuo New Design 8 Layer Metal Glazed Tile for Roofing? 

Metal glazed tile is widely used in industrial and civil buildings such as factory buildings, residences, hotels and villas. It is highly praised by architects for its diverse shapes, simple and colorful glaze, environmental protection and durability. Compared with traditional metal glazed tiles, Zhongtuo glazed tiles have the following characteristics:
High strength, good flatness, low water absorption, folding resistance, frost resistance, acid and alkali resistance, and never fade. Take a random glazed tile pictures for your reference

 

 

Why Zhongtuo Glazed Tile has 8 layers and what are they?

There are 8 layers, you can choose how many layers you need according to your requirements. Different layers have different functions.

  1. Anti-aging layer: it can keep the material fresh and never fading for 15 years.
  2. Aluminum foil layer, it has good effect of anti corrosion, thermal insulation as the nature of aluminum
  3. Polymer film is a kind of environmentally friendly adhesive, after heating it will make two layers together.
  4. Foam layer, heat Resistant Roofing Width 1.5m Closed Cell Polyethylene Foam and it is also good for absorb the condensation water. This layer is also optional, as to the thickness and the color, you can choose according to your needs.

Advantages of new design 8 layer glazed tile sheet for roofing? 

  • Improves acoustical insulation and easy to use.
  • Factory Applied
  • Resistant to Ripping or Tearing
  • Easily washed by hose or pressure washer
  • Saves time over traditional installation
  • Bacteria resistance
  • Easy to install, cost-saving, high water absorption
  • Product value-added, versatile
  • Good technical support
  • Effective corrosion
  • Improved fire safety level
  • Avoid the growth of mold
  • Save money: Compared with traditional solutions,Up to 75%
  • Save construction time: no need to install under the color steel plate
  • Install thermal insulation materials, install and use directly at one time
Causes of condensation, climate regions, and the impact of condensation on buildings. As the temperature rises, water vapor also rises rapidly.

 

 

Where to use of Metal glazed tile for roofing sheet? 

More types drawing profiles of Metal glazed tile for roofing for your reference:

As to the design of metal glazed tile, we can design according to your drawing profile.

Related Production Recommendation

If you need the 8 layer coil or the metal rolling forming machine to make the metal glazed tile, we can also make for you.