Audio - ZTRFM

by zhongtuocn
2021年12月18日
AudioMaterialsMetallurgy101

Door frame roll forming machine

 

Machine parameters

3T Manual/hydraulic decoiler

Usage: It is used to support the steel coil and uncoil it in a turntable way. Passive uncoil pulled by roll forming system.

Note: You can choose the manual decoiler or the hydraulic decoiler as need. The price of the hydraulic decoiler is 3500USD higher than the manual one. If you want the loading car, you need to pay more 2000USD.

  1. Max coil inner diameter: 450-550mm 2 max loading capacity: 3T
  2. Max width of coil: 1000mm
  3. Hydraulic power: 3 kW

Pump diameter: 120mm

Main Roll Forming Machine

Door frame roll forming machine

  1. Feeding and leveling part

Putting the raw material through the platform for manufacturing and processing, can ensure the products are clean, parallel and everything is uniform. Consult the equipment regulation for the function of locating the iron panel.

  1. Roll forming

After leveling, the steel plate will enter this part for forming. Voltage: 380V/50HZ 3Phase (as customer’s request)

Roller fixer : Guide column Frame: pillar frame Memorial arch frame type Frame thickness: 25mm Drive mode: gear

Material of rollers: GCr15 Quenching treatment at 56 degree. Material of shafts: 45# steel with tempering

Diameter of shafts: φ90mm, adjusting density by harden, quenching. Number of stations: 16 stations

Main power: 2 x 5.5kw (two motors for transporting power more evenly.)

Hydraulic Shearing（Door frame roll forming machine）

  1. Shearing part

After roll forming, the product will be cut at this part. Material of blades: Gcr12 quenched

Power supply : hydraulic power

Stroke switch : non-contact photoelectric switch

  1. Hydraulic station 46 # hydraulic oil 5.5kw hydraulic power

Components: The system includes one set of hydraulic tank, one set of hydraulic oil pump,

two hydraulic pipes, and sets of electromagnetism valves.

PLC control system

Door frame roll forming machine

Feature:

  1. Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and
  2. Other electric element are
  3. Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and

Note: if you do not like this type portable PLC, we can change to cabinet type.

Product receiving table

It adopts welded steel and supported roller to transmit the products.

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by zhongtuocn
2021年12月17日
AudioMetallurgy

FLOOR DECK ROLL FORMING MACHINE

 

Floor deck is the plate which supports the floor concrete that is called the pressed steel plate, also called the floor bearing plate and the steel bearing plate. It has three types: Open floor deck-necked floor deck-closed floor deck.

Open floor deck-Steel Deck Roll Forming Machine:

In short,Roof decking floor profiles are typically used as the structural component. The steel decking floor is a cold-formed steel sheet. Metal Decking use in roof and floor systems for supporting the concrete or insulating membrane of a roof. Its design and construction magnify properties of the steel. It causes to create a high strength-to-weight ratio that lowers the material, handling, and erection costs.In addition to, Steel Floor decking roll forming machine

This is the new type we engineer for decking machine, used for building surface panel. Metal Deck Roll Forming Machine is a modern, pre-eminent solution for concrete floor work. Here are some popular drawing profile for your reference:

And here are more types, but we can design metal deck roll forming machine according to your drawing profile:

Necked floor  Deck Roll Forming Machine:

Necked floor deck–Steel Deck Roll Forming Machine, some place is also called ie as versa-Dek metal decking Machine. Versa-Dek metal decking is ideal for use in mid-rise residential structures. Dovetail system provides the thinnest total floor depth, reducing story height while maximizing ceiling height, with clear spans up to 28 ft. Versa-Floor is non-combustible and is fire-resistance rated up to four hours without protective coverings such as gypsum and spray-on materials.

Features of this type metal decking:

Also call it as dovetail profiled steel plate production line which is a new generation product recently launched by our company. This unique form of metal profiled plate is beautiful in appearance, easy to install, and has good mechanical properties and fire protection. Performance, suitable for any floor. For these two types of floor deck hanging accessories, the bottom of the floor deck is almost flat, and the narrow inverted dovetail mouth is very convenient for hanging. Such as suspended ceilings, water and electricity pipes and other equipment, without pre-burying, drilling, electric welding, etc., play a key role in the damage during construction and the integrity of the concrete.

Necked floor deck–Steel Deck Roll Forming Machine design:

Closed type deck-Steel Deck Roll Forming Machine:

Experiments have proved that it has stronger bearing capacity and shear resistance than other open floor deck systems. The special design of the closed rib shape allows the slab ribs of the steel bearing slab to be completely surrounded by concrete, just like the steel bars in the cast-in-situ slab, so as to maximize the respective characteristics of steel-concrete and successfully applied to the reinforced building. In the bearing system, it has excellent fire resistance.

Closed type deck-Steel Deck Roll Forming Machine:

And also there are more types of metal decking, in the following articles, we will share more with you.

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by zhongtuocn
2021年12月16日
AudioMaterialsMetallurgy11075

HT 30-207-1035 glazed tile roll forming machine

 

 Production flow chart:

Decoiling—  Roll forming— Cut to length—Final product

  1. Machine components:

  1. Technical specification of every parts of machine line : ( Photos just for reference )

1).UN-coiler: 

(1).To support and uncoil the steel coil, tenses the coil, it is convenient to operate.

Suit for :

Inner diameter of coil : φ450-550mm,

Max outer coil diameter : 1250mm,

Max width of coil : 1250mm,

Max capacity : 5T

Manual un-coiler

2). Roll forming machine

(1).Profile of colored steel panel produced by this type of roll forming machine:

Profile drawing of glazed tile roll forming machine

Effective width:1100mm

Feeding width: 1250 mm

Thickness of formed steel : 0.3-0.6mm(usually the thickness of the sheet is less than 1 mm)

Material of coil or plate :GI,PPGI

(3). Parameters of roll forming machine  

(1) Material of frame : (high grade) 400 mm‘H’ shape steel welding

(2) Thickness of whole plate not welding middle plate : 20mm

(3) Step of roller : 13 steps

(4) Diameter of shaft （solid shaft）:74 mm

(5) Material of shaft （solid shaft）: (high grade) 45# Steel，quenching and tempering treatment

(6) Material of roller: 45# Steel

(7) Treatment of roller : hard chromize coated 0.05-0.07mm

(8) Drive type of roll forming machine : drive by chain

(9) Chain : 25.4mm (high grade)

(10) Bearing : 6210 (high grade)

(11) Reducer : 5# cycloid reducer (high grade)

(12) Power of main motor : 5.5KW

(13) Voltage : 380V/50Hz/3phase

(14) Motor power of hydraulic station : 5.5kw

(15) Line speed : about 3-5 m/min

(16) Oil pump of hydraulic station : gear oil pump (high grade)

(17) Hydraulic cutting: cutting controlled by PLC

(18) Accuracy of cutting : +/- 2mm

(19) Razor blades material : Cr12, quenching 58-62 °.

(20) Appearance size of main forming machine : 7m (length)*1.6m (width) *1.4m (height)

(21) Electrically controlled system : entire machine controlled by PLC

(22) PLC : DELTA（TAIWAN）

(23) Frequency converter : DELTA（TAIWAN）

(24) Frequency converter power : 5.5KW

(25) Encoder : ROUNDSS(high grade)

(26) Controlling desktop : text screen (high grade)

(27) Electrical parts : DELIXI or CHINT

3). Hydraulic Cutting(picture just for reference)

Hydraulic cutting, pillar

Post cut, stop to cut,

The cutting blade material is Cr12,

The cutting tolerance:±2.0mm

4). Receiving table (picture just for reference):

In order to collect the final product, it is conveniently for workers to stack.

Optional type:

(1). Sample stacker

6). Electric control system:

PLC control the whole line. Human-machine interface, whirl encoder calculates the length, the touch screen sets the length. You can set lots of data one time.  Frequency adjusts speed, it has auto adjustment function Transducer drives the main machine, it has E-stop button, which promise the safe running.

7). Hydraulic station

Supply the power for cutting device, pressed device and punching device. 100 L big tank.

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